Custom Corrugated Packaging
Engineered Packaging.
Built to Protect.
Custom corrugated packaging engineered around your product, load and supply-chain requirements.
0K+
Daily Box Capacity
3-Ply / 5-Ply
Board Construction
A–F
Flute Profiles
Custom
Dimensions & Printing
Quality
Tested Before Dispatch
3-Ply / Single Wall
5-Ply / Double Wall
Engineering
Engineering Strength & Protection into Every Box
At Boxvera, we manufacture high-performance corrugated paperboard boxes tailored for e-commerce, FMCG, electronics, cold storage, and heavy industrial exports.
Packaging Solutions
Corrugated Board Constructions Built for the Job
Two core wall constructions cover the vast majority of shipping and retail packaging needs — each engineered for a different balance of weight, strength and cost.
3-Ply Board
Structure: 1 fluted medium glued between 2 flat kraft liners.
Key Features
- Lightweight
- Economical
- Flexible
- Space-saving
Ideal Applications
- • E-commerce mailer boxes
- • Retail product packaging
- • Inner dividers
- • Lightweight goods up to 10 kg
Suggested load: Up to 10 kg
3-Ply vs 5-Ply
Corrugated Board Strength Equivalencies
Bursting Test and Edge Crush Test (ECT) ratings and their maximum suggested loading limit per carton, for single wall and double wall board.
Single Wall Corrugated
| Bursting Test | Minimum Edge Crush Test | Max. Suggested Load / Carton |
|---|---|---|
| 125# | 23 ECT | 20 lbs. |
| 150# | 26 ECT | 35 lbs. |
| 175# | 29 ECT | 50 lbs. |
| 200# | 32 ECT | 65 lbs. |
| 275# | 44 ECT | 95 lbs. |
| 350# | 55 ECT | 120 lbs. |
Double Wall Corrugated
| Bursting Test | Minimum Edge Crush Test | Max. Suggested Load / Carton |
|---|---|---|
| 200# | 42 ECT | 80 lbs. |
| 275# | 48 ECT | 100 lbs. |
| 350# | 51 ECT | 120 lbs. |
| 400# | 61 ECT | 140 lbs. |
| 500# | 71 ECT | 160 lbs. |
| 600# | 82 ECT | 180 lbs. |
Flute Technology
Choose the Right Flute
Five corrugated flute profiles, each tuned for a different balance of cushioning, strength and print quality. Select a profile to see its technical specification.
3.5 – 4.0 mm
Thickness
~39
Flutes / Foot
C-Flute
All-rounder stacking strength & cushion
Recommended for
- Standard shipping cartons
- FMCG dispatch
- Master boxes
Box Styles
Box Styles Built Around Your Application
From the economical industry-standard shipping box to self-locking mailers and heavy-load telescopic designs.
RSC (Regular Slotted Container)
The industry-standard shipping box. All flaps have equal length from edge to center. Economical with zero paper waste during manufacturing.
Die-Cut Mailers
Custom-cut self-locking boxes requiring no adhesive tape for assembly. Provides an unboxing experience ideal for e-commerce and subscription kits.
Telescopic & Full Overlap
Separate lid and base for telescopic boxes, or extra-wide overlapping flaps (FOL) for heavy stacked loads and increased side-wall rigidity.
Industries
Packaging Engineered for Your Sector
Every industry ships differently. Structural specification starts from the challenge your product actually faces in transit.
E-Commerce
Challenge
Frequent single-parcel handling, multiple transit touchpoints, and an unboxing experience that reflects the brand.
Solution
Die-cut, self-locking mailers in 3-ply board keep pack weight low while custom flexographic printing turns the shipment into a brand touchpoint.
Get a quote for E-CommerceFMCG
Challenge
High-volume dispatch that needs consistent stacking strength across large batch sizes.
Solution
C-Flute master boxes sized for standard shipping cartons give an all-rounder balance of stacking strength and cushioning for dispatch runs.
Get a quote for FMCGElectronics
Challenge
Protecting compact, higher-value goods against puncture, crush and shock during multi-leg transit.
Solution
5-Ply BC-flute construction combines high puncture resistance with cushioning, engineered around the exact product dimensions.
Get a quote for ElectronicsCold Storage
Challenge
Moisture exposure and humidity fluctuation that can weaken board strength over a cold chain.
Solution
Custom virgin kraft paper options are available for extreme humidity conditions, keeping compression strength intact through the supply chain.
Get a quote for Cold StorageHeavy Industrial
Challenge
Heavy, often irregular loads that need maximum side-wall rigidity and stacking durability.
Solution
5-Ply heavy-duty kraft board with telescopic or full-overlap (FOL) styles for maximum side-wall rigidity under heavy stacked loads.
Get a quote for Heavy IndustrialExport Packaging
Challenge
Long transit times, variable humidity, and stacked pallet loads across the export journey.
Solution
FSC-certified virgin kraft papers and double-wall board engineered for the stacking height and environmental conditions of the export route.
Get a quote for Export PackagingBranding & Custom Printing
Make Every Box a Brand Touchpoint
Transform standard shipping cartons into powerful brand ambassadors with Boxvera's advanced inline flexographic and offset printing capabilities.
- High-definition 4-Color Flexographic Printing
- Premium White Top Kraft & Bleached Liners
- Anti-Moisture UV & Gloss Lamination
Engineering & Quality
Quality Engineered Into Every Batch
Edge Crush Test
Measures the edge-wise crush resistance of the corrugated board, a key indicator of stacking strength.
Bursting Strength
Tests the board's resistance to puncture and rupture under pressure.
Moisture Content
Verifies board moisture levels stay within tolerance to preserve strength and durability.
Compression Testing
Simulates stacked-load conditions to confirm the carton withstands warehouse and transit compression.
Every batch undergoes rigorous quality assurance including Edge Crush Test (ECT), Bursting Strength (BS), Moisture Content checks, and Compression Testing before dispatch.
Dedicated inventory stocks are maintained for enterprise contract clients, supporting just-in-time delivery within 24–48 hours.
Stacking & Load
Stacking & Load Compression Strength
Load capacity ratings depend on stacking height, environmental humidity, and box dimensions. Custom virgin Kraft paper options are available for extreme humidity export conditions.
Sustainability
Packaging That Protects Products — And Resources
100% Recyclable & Biodegradable Material
All Boxvera boards are produced using ethically sourced recycled paper pulp, reducing landfill footprint.
Water-Based Eco Inks & Starch Adhesives
Non-toxic, food-safe water inks and organic corn-starch adhesives keep harmful VOC emissions to zero.
FSC-Certified Supply Chain
Virgin kraft papers originate from responsibly managed forest reserves adhering to global forestry standards.
How It Works
Seamless 4-Step Ordering Workflow
Requirement
Share product weight, dimensions, stacking criteria, and shipping mode.
Prototyping
Sample box structural design and digital print proofing for fit-testing.
Manufacturing
Automated corrugation, die-cutting, flexo printing & quality testing.
Dispatch
Palletized, stretch-wrapped delivery directly to your warehouse.
Ready to Upgrade Your Packaging?
Contact our packaging engineers for custom quotes & free sample kits.